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Tuesday, February 4, 2025

SuiFrens Plush Shark, Capybara and Narwhal

Last year, I was contacted by Sui Foundation to turn their SuiFrens digital token characters into real life plush toys. They already had the three characters: Narwhal, Capybara and Bull Shark, so I took their illustrations and built out the plush patterns.

 

The ultimate goal was large versions of each character, about 30 inches tall, to take to a conference in France. To build out the pattern, I first needed to make the small versions of each character then scale them up.




 

I turned in the sketches and worked with a US representative of Sui, so I was able to ship the samples as I made them and get feedback. A lot can be done digitally, but feeling fabrics and holding the samples in hand is very important.

Capybara

With the Capybara, we ended up changing both the head shape and the nose details from the character illustrations because in plush it wasn't reading as cute or correct.

Narwhal

There was back and forth with the Narhwal design to get the roundness of the head just right.

Bull Shark

Once the small versions were approved, I enlarged the pattern. The dimension of 30 inches tall would have made their head circumference 57 inches! That was getting into the territory of needing an interior support instead of just stuffing. I went with about 22 inches tall because all three of the character were longer and wider. They are all still very big!

Narwhal large version with small version

 

 

I also made four pieces of each character so they could give a couple away at the event.

 

I have made a couple XL versions of plush characters before but that is usually long after I've made the small version so it's just enlarging the pattern and adjusting those details. This was the first time making a small version with the final product being the large version. Scaling up in this case isn't just increasing the height you have to think about all the proportions so that it looks good. Plus the knit minky fabric has some stretch so that changes with different sizes. Sui was flexible with the end dimensions, so we came to good size together.

Tuesday, January 28, 2025

Meow Wolf Fig Sloth plush toy

 

At Meow Wolf Convergence Station in Denver, Colorado there is a sloth named fig. I was tasked with turning the large installation sculpture into a plush that you could wear on your shoulder.

Fig Sloth at Convergence Station

 

The Meow Wolf product team sent me lots of reference photos and I worked up my own sketch of what the plush version would look like. The desired feeatures were hands and feet with velcro so they could stick to each other and a magnet in the bottom with a special leaf that could make Fig stay on your shoulder.


 

Final prototype
 

Meow Wolf provided the fabric design that I then had printed through spoonflower on their minky fabric. With the magnets, I added a interior fabric pocket so that magnet stays where it's supposed instead of getting lost in the interior stuffing of the plush. That way when you place Fig on your shoulder and the leaf inside your shirt they stick and stay.

 

Magnets are always fun because Fig can also stick to any metal surface!
 

 

The velcro on the hands and feet lets Fig wrap around places like chairs.

Final factory version of Fig.

Fig Sloth is available in the Meow Wolf Store.

Wednesday, November 13, 2024

Meow Wolf Snurtle Slippers

At Meow Wolf's Convergence Station in Denver, there is a truck called Snurtle that is covered in lights and you can sit in the front our enter the back and go on a trippy journey. I was tasked with turning that large vehicle into house slippers!

The truck is very angular with lots of triangles and lights, as well a various intricate images painted on the sides. I started with a sketch to figure how a foot would fit into and how to break down those hard metal shapes into soft fabric that could make up a slipper.


 

I use my sketch to draft the pattern shape. First building it out of muslin, then making a sample version in finish fabrics. I had worked with long chenille fabrics making some pet toys so I though that material would work well to replicate the feel of the cleaning fringe on the truck.

I used a combination of machine embroidery and appliqué to define the different sections on the truck. In my first sample I didn't have the intricate image that would later be screen printed on. I also added some rhinestones to mimic the lights.


The real truck has a light up antenna so I tried to replicate that with a removable light. This way you could snap off the light to wash the slippers.


 
 
Once the in house design team at Meow Wolf is happy with the pattern and sample I've created that is usually the end of my involvement. So what comes back as the final factory piece is often a surprise to me. There are a lot of design and cost decisions that come in to play working with the factory to get to a point where everyone is happy with the product. For the Snurtle slippers, they dropped the light feature, switching it out for a sequin ball that is no doubt simpler to construct. They switched out multiple panel piecing for a simpler construction with fewer pieces and a full back instead of the slide in slipper. They also printed all the images and dropped the front mirror pieces. Even with changes it's always cool to see the final result.

Factory Finals

Available in the Meow Wolf Store

Tuesday, July 9, 2024

Meow Wolf Scrappies bags

Many of the projects that I work on for Meow Wolf incorporate custom printed fabrics produced through Spoonflower. Depending on how many prototypes or samples I end up making with those fabrics, I always have some material left over. The projects have added up and I've been sitting on a good amount of material that I could only use with Meow Wolf projects. I pitched them making some little bags using the leftover fabric and they were into it.

I came up with a simple but interesting zippered bag shape that could hold pencils, make-up or whatever. The fun thing for me about sewing together these bags is that I get to mix and match all the fabrics so each bag is unique. The fabric are leftovers from such projects as Plotzo the rat, the Fridge Portal Backpack, Bearret, Fig Sloth and some soon to be releases concepts as well.


 

I'll keep making the bags as long as I have various leftover fabrics. They are currently only available in the gift stores at the various Meow Wolf locations.

Monday, July 1, 2024

Meow Wolf Numinita Stacker

I worked on a cool stacking plush for Meow Wolf based on the character Numinita at Convergence Station in Denver, CO. The design consisted of multiple heads (and hat!) that connect with magnets. The arm and legs are also posable using a plastic internal armature. It's always an extra challenge to add a "feature" to a plush as well as get the pattern shaping right but it's also makes the final product extra fun.

The initial sketch didn't have faces as that was still being figured out at the time.  The head are similar shapes with the variation coming from either or arm or legs.  Once the faces were decided on it was all about translating that look into machine embroidery. It really helps to simplify the shapes as much as possible, you can make complicated designs but it helps to break it into basic shapes so it reads clearly.

The initial prototypes were made in a range of shades of purple fabric. Once it was at the factory production stage the colors changed to match the colorways of the Covergence Station. Colorways often shift, both to match the design and to get the feeling of the final look just right.

This is the magnet breakdown I did for the prototype. This guide helped me assembly the pieces correctly so that it would stack by size but then would also be able to mix and match without running into negative/positive polarity issues.


With all the magnets,  Numinita can stick to itself as well as to any metal thing like a pinball machine or a fridge.

 Numinita is for sale in the Meow Wolf Store.

Monday, January 22, 2024

Meow Wolf Nimsesku the hamster plush toy

I got to make a plush version of the hamster, Nimsesku from Meow Wolf's The House of Eternal Return art experience in Santa Fe, NM. On one side it looks like a regular hamster but on the other side it's revealed to be a cyborg! Plus there are extra flaps that reveal more robotic details along with a light up feature when you push the front right paw.

Final production version

Final production version

Final production version

This was the first time I was tasked with adding a light feature to a plush. I tested out several different fabrics to see which would still let the light come through using a tri-color LED showing the whole rainbow. Plus it was new to to me to incorporate a battery pack while making sure the stuffing didn't interfere with the electronics. 

Version 1 has two small flaps on the side based on the original sketch. After making this prototype we decided to add bigger flaps and more visuals of the cyborg bits.


 Version 2 has bigger and more curved flaps that reveal the lights and gears. Also the plain black plastic eyes were replaced with gold lamé fabric giving them some shine.
 






We also played around with different eyes, version two had a golden eye while we moved on to version three with a solid embroidered black eyes.


Keep an eye out throughout The House of Eternal Return for Nimsesku the hamster. It starts in the kid's bedroom, where there is a diagram and an empty hamster cage. If you through further through the portals you may find some version of Nimsesku.

You can buy it here: Meow Wolf Shop